Essentially a ball valve is composed of an outer shell, a ball with a hole in it, and an actuator such as a handle. 0000234051 00000 n Page 3. xwpk @9\|/nBN@0=/3Yi#yIUR.TU]/YZwh F 8p8p80rjV3;t8pvT~0N\bS[8s9gyuSCQ#h~j8p8pvV}sY_?5~3v8po*v}0=|uh.DFQ|HW}0*FMQhSEa5w6o[!tx`tm}\Z"t^0pOk=Mr}w}+hcY5PSXVeMo) I1W#YY:3#-bp6'xY^B^tIMa) 5:f4B` For weld end valves, specify I.D. /|: P9%y~1|U]Oet?Zz;~jV[c[7afkJ|TlL5-t4aI*&D{5:E}ZeiB B /nN#[2{@LEuvUvI!S.{Wn]VsV&gYApyvCw):b?-3 C1?n14SG= !X, /H [ 1854 1154 ] When used for buried valve service, the stem extensions can be furnished "watertight" and the piping of the grease injection system will also be extended. }0GY^~4~5IjffENa^ScSR@zn6T.2#Fc]iLlXW ~lIVzekfV[3}0r[yNtr3:\NhZif4-WyD\ /Form Do Key Considerations of Hydraulic Valve Actuators Fluid Supply Pressure Range: This is the input pressure the actuator needs to achieve the desired torque or thrust output. Leave the valve cleaner in the valve for at least30 to 40 minutes and cycle the valve, if permitted, to ensure complete coverage. 0000009510 00000 n Valve technician, Instrumentation Technician, Zhejiang ANIX valve co.,ltd. 4. Gate valve (20 pages) Control Unit Cameron TYPE 31 Installation, Operation And Maintenance Manual Fully welded body ball valve (20 pages) Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual Cryogenic three piece ball valve (5 pages) xH1#y_ l For example, for pipeline valves, a maintenance program that involves regular valve performance audits and valve seal rehabilitation has been shown to extend the valve seal life and significantly decrease valve seat leakage. 0000003573 00000 n On gear operated valves, . FIRE-TESTED FOR SAFETY CAMERON fully welded ball valves can be supplied to API 6FA, API 607 and ISO 10497 standards. 0000204380 00000 n 3.2 With no pressure in the valve, use the following procedure. Hey, Thank you so much for informing about Online Sealing. 0000204366 00000 n Some valves have a grease fitting in the bonnet or yoke. endstream endobj 55 0 obj <>>>/ProcSet[/PDF]/XObject<>>>/Subtype/Form/Type/XObject>>stream 0000151392 00000 n Many manufacturers (such as Gemini Valve) permanently lubricate their ball valves before shipment, meaning that additional lubrication later in the valves life is unnecessary. 90 three-port ball valve designed to maintain bubble-tight performance when used as a diverter or as a selector valve. A ball valve is designed to be used in the fully open or fully closed position. Valves which hang up, are hard-to-turn or do not seal properly usually requirecleaning. >> Long neck, lug body, 175 psi cold working pressure, 2 to 24-inch sizes. Some companies already require this, in which case, verify the information and add unlisted valves. This is obviously a minor damage, BUT : As supplier (but not of Cameron) of a certified valve we would at least have required a full documentation of damage, procedure and plan for repair, asked producer if this was acceptable, and required a full documented report of repair, report and if required repair done by a party acceptable to us and . Purge valve cleaner from the system after use. 135 0 obj 64 72 grove gate valvegrove valve catalog grove ball valve torque chart grove b5 maintenance manual grove valves grove valve distributors cameron ball valve greasing procedure grove valve company Publication TC1411-A CameronType 31 Welded Body Ball Valve Installation, Operation and Maintenance Manual Page 1 of 20 Valve cleaner is used as an internal valve cleaning compound in ball, gate and plug, valves, as well as orifice fittings. E)B@Hd_3aUBA/'y&[+AB':R}X*M^mG+Mv>T. /Linearized 1 Main Menu. 2. 2 - Ball Seats B. If it is dry, lubricate with a hand grease gun. hUmo6+w << Use a towel to wipe dirt, oil or dust from the valve casing and a wire brush to clear any build-up from the valve stem or other moving parts. << /ProcSet [ /PDF /Text /ImageB /ImageC /ImageI ] /ColorSpace << /Cs2 8 0 R 0000001770 00000 n /Type /Catalog 0000145552 00000 n If blockage occurs the needle will not drop. In most cases, actuators will far outlive the ball valves they control. 0000203800 00000 n 0000025887 00000 n STEM EXTENSIONS GROVE Ball Valves can be provided with optional stem extensions to permit buried or underground installations in remote or inaccessible areas. * The sealant system is a network of grooves and channels, inside the valve leading to seal points around the ball, gate or plug. ABC Rev.3.01.06.17 BALON TRUNNION MOUNTED BALL VALVE 10" and 12" ANSI CLASS 150 (285 PSI WP) *T&f+_t3WMhU~ Ball valves that are installed correctly have a much lower chance of needing repairs or replacement. iR;R+xLd-8p*l/NZXpGPN n?ge*sN0GSTH1T`g&fiw1Kxt5\xNKqQ,A # B Gate Valves are very easy to use and long lasting when they are installed and maintained correctly. 0000026984 00000 n %%EOF (K\HN4q3{4s: 4 $DPr;ta8:o T- Esiy9 sl'$AGlTLuujm/b/AQd@#4]8_aHf2!Li O1[7,E/lQ=_;SU#wu4j+/\Y``^?u8 Gj qu:X 0p t9lWp#2$r7%]K~r'zRc4l+3{i?%&;v__r^/yOQxo)B n$ivvFg.Zpm&Zd]BohCK+ZkgF3 rQ0A"{dM=^u{AdP#GR6+^!GN/i;7nD@%0.J7H# a\R"/(^(]RlgJ6 DH\5`g^/H~e-[yRP>! 0000145279 00000 n Place the valve in either the fully open or the fully closed position. 0000029196 00000 n endobj View catalogue. View online Operation and maintenance manual for Cameron TBV 2100 Series Control Unit or simply click Download button to examine the Cameron TBV 2100 Series guidelines offline on your desktop or laptop computer. When in doubt regarding the appropriate valve material, use the Cole-Parmer Chemical Compatibility Database to ensure valve materials are compatible with your specific media. Many. With a history spanning over a century, the team at Gemini Valve leverages our years of valve design and manufacturing expertise to help our customers identify the right solutions for their applications. Just as increased uptime means increased revenue, fewer maintenance issues keep more money in your pocket. hT=o w~:@hvd;Nt!@;u ~SyP0=&KX qr G63oKce3'D 8 'G~3#W+x-"7`q i? _q,`T5 "dTDKP 0000105598 00000 n Media is a major determinant of the materials for ball valve bodies and accessories. 0000006561 00000 n 2.1 The ball valve can be installed with flow in either direction. << /Length 12 0 R /Type /XObject /Subtype /Image /Width 308 /Height 463 /ColorSpace Ball valves feature a fairly simple design: A hollow ball pivots inside the valve body to allow media to pass through and is controlled by a levered stem that is turned manually or automatically. %%EOF 42 21 When an ORBIT rising stem ball valve is closed, the core is . The best results. >> Each kit contains the following parts: A. PTFE lip seal. 5. Start a conversation with the team today, and wed be happy to help. xref 0000007663 00000 n 2) Trip the ball in the grease fitting check valve by inserting an 1/8" diameter by 3/4" long pin into the run of the fitting. 2.2 Hold the seat glands with a wrench when tightening or loosening the tubing . Every three months if the valve is operated infrequently. 0000035325 00000 n Ideal for use on valves with plugged sealant, fittings, seat leakage problems or valves which are hard-to-turn. stream 0000201245 00000 n In such applications proper preventative measures can significantly extend the life of your ball valves. It is really such great information. One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. The cleaning procedure will remove the build-up ofcontaminants from seal faces, allowing the seat rings to sit down tightly on the ball. ALWAYS displace, extra heavy sealant and double extra heavy sealant with a lighter lubricant/ sealant, when the seal is no longer required to avoid the risk of plugging complications at, some future date. Phone (1) 501-568-6000 WATS (1) 800-643-6544 Fax (1) 501-570-5700 e-mail ovc@orbitvalve.com website: www.orbitvalve.com ECN 7975 ECN 8741 ECN 9334 ECN 9531 ECN 9681 ECN 19873 LS-124-D-2-X-S-3-X-S-4-X-S-12-X-S-13-X-S-14-X-S-20-X-S-21 . View catalogue. 0000029496 00000 n 0000144182 00000 n 0000102606 00000 n Compared to gate valves or globe valves, ball valves are often preferred for their: Ball valves are designed for gas and fluid handling in process systems servicing the oil and gas, chemical processing and agriculture industries. A routine program of draining the valve body is the best approach to increasing the effective life of the valve. Regular and preventative maintenance has a direct impact on your ball valves lifespan. The CAMERON T30 Series fully welded ball valve is one of the most trusted valves in the petroleum industry. 0000002749 00000 n 3. 0000203812 00000 n Double-Acting: Pressurized fluid actuates the valve in both directions. /Prev 699922 2152 0000206359 00000 n endstream endobj 54 0 obj <>/Subtype/Form/Type/XObject>>stream 9. And they are widely used on electronic, pharmaceutical, food processing, packaging, medical and automotive industries. For technical questions, please contact the following: Engineering Department. /MWFOForm Do Ball valves come in one-, two- and three-piece designs, the first two of which do not allow for maintenance and must be replaced when components fail. 0000104489 00000 n 0 . 0000191830 00000 n /T 699934 With the valve closed and the vent fitting open, the possibility of the line media reaching a work area is reduced. Greasing helps maintain the integrity of well head pressure . 0000003348 00000 n Our company specializes in ball valve,globe valve, check valve, strainer, gate valve, butterfly valve, Anix Valve, We pneumatic products manufacture several products, including solenoid valves,air control valves, piston air cylinder, Pneumatic Air Filter and some pneumatic accessories. 0000202679 00000 n <]>> 0000192656 00000 n A single injection fitting with integral check valve is installed in this port, and a secondary check valve below the injection fitting is not supplied with the standard design (Reference Figures 1 and 2). /N 20 0000191555 00000 n Clean your ball valves at least once a year, and more frequently if the plant environment contains lots of dirt or dust. Actuated and manual ball valves suited for a variety of industrial and OEM applications. 0000100685 00000 n 0000206114 00000 n Image Legend Downloads: Model F/FC 10. Create a system map showing the location of all your valves. View catalogue. Orbit Valves and Actuators are designed to require a minimum amount of maintenance. If you are greasing back into the cavity, you just have a path for whatever was in those space to leave. While PVC offers flexibility and cost savings, metal ball valves are more durable and able to withstand higher temperatures and pressures. They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance. 0000203249 00000 n /Form Do 64 72 Scope. /O 66 endobj 0000203516 00000 n 0000035025 00000 n endstream endobj 52 0 obj <> endobj 53 0 obj <> endobj 54 0 obj <>stream /Root 65 0 R the valve must be returned to the factory for repair. endobj xb```"YVKA1GAE 5?sSwg LXjw|fBGw~034]cDm;?h.eI!.;M7$fd )AdB Kh et`w/(30WB@,g#XB fX\mX8 ~` Rk 13 0 R /BitsPerComponent 8 /Filter /FlateDecode >> On call to service any jammed and passing valves. Suitable for natural gas, hydrocarbons, LPG's, sour crude, sour gas, CO2, gasoline and water. Qihang's field-tried-and-tested FLSR Ball-Screw-Operated Manual Gate Valves are a redesign and upgrade of the Cameron FLS-R gate valves. 0000146376 00000 n 0000232876 00000 n Service Personnel are available to assist you with Valve Maintenance Programs. 5 0 obj Ball valves are designed for gas and fluid handling in process systems servicing the oil and gas, chemical processing and agriculture industries. 0000003008 00000 n Do NOT open the body vent/drain fitting in the body cavity unless it issafe to do so. The stem threads should be coated with a clean grease lubricant. The best practice is to follow the manufacturers recommendations or if the valve is working properly do not apply grease. 0000195164 00000 n This will assure efficient and, safe operation of thousands of valves that are now being removed and repaired or, It has been suggested that increasing the frequency of servicing valves automatically, places more grease into pipelines and other facilities. Read the original maintenance manual supplied with the valve forspecific details regarding safe valve maintenance routines. 0000143067 00000 n )w]i_6t>/6CI{mO^ ]`3W;s#&+yK,n2L{Fs"o4}S_U{E-T^0% 0@T%8Ekeu,8g(G11`4 1383 0 obj <> endobj Ball Valve Maintenance [Preventative & Scheduled], appropriate power source for your application, Cole-Parmer Chemical Compatibility Database, Valve & Pipe Connections Explained: Threaded, Flanged, Welded & More, Gate Valves vs. Ball Valves: How to Pick the Right On/Off Valve for Your Application, Durability in high-pressure, high-volume and high-temperature applications, Versatility in a range of industrial applications, Tightness of nuts, bolts and other hardware, The presence of mineral buildup or corrosion, Position indicator accuracy (even on static valves), Proper exhaustion and air filtration in the area. 0000197641 00000 n 0000151090 00000 n '8(7I2Zr It is what i was searching for.I would like to suggest you that please keep sharing such type of info.Thanks Anix USA, We are Manufacturers of High Pressure Hydraulic Sealant Pump located in Chennai , India. If your plant contains processing equipment made in the U.S., youll want to source ball valves from domestic manufacturers and suppliers. Any particles in the media can abrade the valve seals, leading to repairs, valve failure or actuator failure. 0000006556 00000 n 1.2 The lubrication of the yoke nut should be inspected at least monthly. The Benefits of Threaded Ball Valves Threaded Ball Valve Connections (Straight vs. 0000204095 00000 n 0000150264 00000 n Looking for a replacement part or a specific model? 0000013634 00000 n 0000002001 00000 n As the name suggests, preventative or predictive maintenance should begin long before you detect any issues with your ball valves. Lubrication isn't necessary to effect a seal, only to reduce friction and wear on moving parts. Cameron/Grove BT1 & BT2 Top Entry Ball Valves. 2. A comprehensive introduction to valve actuators, covering power sources, failsafes, questions to ask and more. >> sales representative to obtain maintenance procedures. /Info 63 0 R << /Type /Page /Parent 3 0 R /Resources 6 0 R /Contents 4 0 R /MediaBox [0 0 630 810] 0000016040 00000 n George Packard, Vice President of Marketing at Gemini Valve, has been involved in Technical Sales and Marketing in the valve industry for over 10 years. Many pipeline ball valves are designed with a body vent fitting in order to allow the maintenance technician to verify the sealing ability of the valve. Our team can tell you the exact parts you need based on the application. 0000006006 00000 n Valves which constantly require extra heavy sealant should be, The best results are achieved by injecting while the valve is in the fully open or fully, closed position. endobj 0000196265 00000 n /Length 1080 Under normal conditions the Valve should be greased at a MINIMUM every 5 cycles. *L+tt 10,000 to 15,000 PSI. /Names << /Dests 41 0 R>> Depending on your systems intended cycle speed, you have your choice between pneumatic (air-powered), electric (motorized) or hydraulic (fluid-powered) actuation. 1 - Create a valve system map. 1537 Grafton Road . Our primary goal is 100% customer satisfaction if you have any questions about keeping your ball valves up and running for years to come, were your go-to source. Gemini Valve 2023. > E { ?_OK^\M?=}zt` 'e?No CAMERON T32 Fully Welded Body Ball Valves satisfy ASME 150 through 900 (PN 20 through PN 150) standards. > E W 0000144455 00000 n Use correct, volumes of grease, too much and the excess is washed downstream, too little is a, waste of time, money and manpower. 0000055427 00000 n Valve and Actuator Lubrication 12 STEM PACKING ADJUSTMENT Stem Packing Adjustment 15 Stem Packing Materials 17 DRILLING VALVES A cutaway of a quarter-turn ball valve. Qf Ml@DEHb!(`HPb0dFJ|yygs{. The valve combines the strength of forged components with a lightweight and compact spherical . ALWAYS keep the high-pressure gauge on the sealant injection pumpworking properly. About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features Press Copyright Contact us Creators . Excess stem torque may cause the valve stem to bend or breakmaking the valve inoperable. << Procedures for Injecting VAL-TEX Valve Flush Into Ball Valves 1. An effective lubrication program should be established from experience with the valve for its particular application and frequency of operation. 0000202949 00000 n or O.D., 0000073085 00000 n endstream endobj 57 0 obj <>/Subtype/Form/Type/XObject>>stream All Rights Reserved. endobj % HD 0D{N 'RHIC>;F7Z+ S$bDBsX``*`^%`+}N^~pxT#Q]5 oeFi:UR/ >stream Greasing on Ball Valves Valve Seat Leaks Inject Sealweld Valve Cleaner Plus then cycle the valve 3 times (if permitted). hbbd``b`z$A*`>$^ h T0pU\`Zl"HB4zDLX>nScgm{Qj ;`]ZIPPp7_dkW|Z6E2Y"1>eU(z^. 0000146717 00000 n Some valve manufacturers install this type at the factory. Ball Valves. R ]~ V O ] . U C Z g > ? Build the following steps into your maintenance program. 0000002132 00000 n << >> 3R `j[~ : w! Preventive Maintenance Services. /E 233495 /Length 1080 4 0 obj hb```Df cf`ahf(a`0+aDd7BOx2c%|NA4$ 1@:8,:;X A$GFA|3tXz4\f0AhK+c` b`> Xd^ ; 0000200973 00000 n A high pressure grease gun should be used for valves supplied with ball type grease ttings. Quantities. Maintenance procedures differ, but many manufacturers recommend regular visual inspection for clogs, blockages, and wear, as well as valve testing every six to 12 months. 64 0 obj 2 0 obj Cameron Valve and Process Systems support, Life Cycle Management for clients. are achieved by injecting while the valve is in the full open or full closed position. %PDF-1.3 endobj Follow company approvedventing and safety procedures when venting product to atmosphere. 1/`ZF(84v /S 780 0000071988 00000 n Benefits of Maintaining Your Ball Valves 1. << 135 0 obj 0000194067 00000 n Hydrostatic Testing When CAMERON T32 Fully Welded Body Ball Valves are installed in a piping system that requires hydrostatic testing of the adjoining pipe, follow these procedures to minimize any damage that could occur to the sealing surfaces and seat seals inside the valve. endstream endobj 1387 0 obj <>stream 0000204943 00000 n 0000207524 00000 n 3.3 Packing gland 3.3.1 Loosen the setscrews in the stop collar and remove the screw from the (z87G? 1391 0 obj <>/Filter/FlateDecode/ID[<4D182F45E682E248849B16B3F758857D>]/Index[1383 16]/Info 1382 0 R/Length 60/Prev 294606/Root 1384 0 R/Size 1399/Type/XRef/W[1 2 1]>>stream Drilling Choke Panel; Manifold Panel; Gate Valves. `0>F]3ptnEL*LPcK "M{Hp/M7 *FG``v6A>hf)c[KK"#^-'WOOoW[>i]]_qxQw)J N[v3'c1QUd_[92SuFo=n"rLR\+FfhcD)h+Id}.f}>y`nfKd R9qnvzgCL/S"F[Hl{-T7. The worst-case scenario on a plant floor is a preventable accident that causes injuries or costly repairs. Valve Components . << /Length 5 0 R /Filter /FlateDecode >> 0000202965 00000 n 0000001057 00000 n 0000001854 00000 n stops to ensure the valve is fully closed. 0000113324 00000 n Lubricating and greasing valves helps to reduce operating torque and protects from seizing when operation is critical. Our world-class, precision machined parts interchange with major OEM brands and are available in 2-1/16 through 4-1/16 bore sizes and in 2,000 to 15,000 PSI pressure ratings. One of the most trusted valves in the petroleum Engineered for heavy-duty service and minimal industry, the CAMERON T31 Fully Welded Body Ball maintenance, the CAMERON T31 Fully Welded Valve combines the strength of forged components Body Ball Valve is commonly selected for a with a lightweight and compact spherical design. endstream endobj 55 0 obj <> endobj 56 0 obj <> endobj 57 0 obj <>stream 0000104216 00000 n ]g aKa co(z2|}uf:w~(ke&>wY)::=On3**1*5\@,R +U7KkZm;CJ:~45B^u9__gm Q_v&8TBh$Lf+r3*_, Zf9j]!Yw{40,WzLH}Nk4S@#|RApm#YH0\ NEVER use excessive force or torque when trying to turn a seizedvalve. 0000206108 00000 n Once the seat is greased, it is a good idea to pump fresh grease into the seat to expel any debris laden grease (see 2.4.3) before cycling the valve to avoid damage to soft seat inserts. 48n3{? For this reason, three-piece ball valves are often a good option in high cycle or high-pressure applications where valve seals are likely to experience wear and tear at an accelerated rate. ALWAYS get specific authorization from your supervisor or the controlroom BEFORE cycling (turning or operating) any valve in the system. HD 1{O I$M=H*) }Mx06}#x@: r7`R!87Cln,JYd?tutRA2"8XVx0#t]'wqPy^~ ]= /TrimBox [9 9 621 801] >> Stick to synthetic, water-insoluble, oil-based lubricants; avoid any clay- or solid-based lubricants that may build up inside the valve cavity. 2. endstream endobj 73 0 obj << /Filter /FlateDecode /Length 18045 /Length1 34844 >> stream ALWAYS attach Adapter to the valve fitting prior to injecting, Routine maintenance often consists of topping-up the lubricant/ sealant in the, valve sealant system. Replace defective or damaged fittings. Injection of small, amounts of our high-quality, insoluble lubricants will provide proper lubrication of. Step by step procedures should be followed closely to prevent damage to the valves (and/or actuators) or injury to personnel. a. Factors That Impact Ball Valve Lifespan ORBIT rising stem ball valves incorporate a proven tilt-and-turn operation that eliminates seal rubbing, which is the primary cause of valve failure. Box 193520 Little Rock, Arkansas 72119 U.S.A. valves at all times, and, ultimately, require less lubricant. 0000001138 00000 n While some ball valves are powered manually, many are operated via automatic actuator. endobj (A) indicates the stem and (B) indicates the rotary ball. Inject sufficient quantities of cleaner to displace all of the lubricant/sealant in the valve sealant system*. xdG1Klh.Tn2n F1_'=|t}|ZG;=)tGvIVtGu*2e&!{so[wi9JYP_;h|N_Uja*6A{,ujsZAKP?W,(F^hO? Skip to content. One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. (&r$2=tb:\ {vLr\y0vMHlXnX,'b+kEv>e prybc9Th,y29QK])L{G%DJCtg"!^`FK6fgVnG&T(T )v{*,ci&i?h Z6U\.ky@)G0 , 0000028081 00000 n Purge the cleaner by injecting an equal amount of lubricant or sealant. hbbd``b`$ ^X Yez@c 65 0 obj Pneumatic actuated ball valves are the most durable option in high-pressure environments, provided you have access to compressed air. Cameron's Portlethen offer Preservation/Storage Warehouse. Most hand-held sealant injection pumps are capable of generating. 0000194340 00000 n If the pressure climbs up significantly, stroke the valve and see if it goes down. 0000108616 00000 n endobj 0000111907 00000 n After completing the grease injection procedure, reattach the protective cap to each grease fitting. S/:j / 3z>1KO>T ?8n_(q&~p|-0|ho[wE /R0 gs Ball valves are available in a variety of body styles, including reduced bore, full bore and V-notch. Also ideal for equalizingpressure when servicingwellhead gate valves. 0000202662 00000 n A minimum of lubrication maintenance will enhance the life and trouble free operation of the valve. [=qUm#7#o8X(`35Rt5\HGP~u26\E7/;]~EME^kK4'`L$%rF]]1[MM:Ur6|9oz-HTUA9(]o9Or).`9vg P! Due to the absence of industry standards many dangerous types of fittingshave been put into service. Generally speaking, each ball valve has two sealant injection fittings. Before greasing a valve the technician should make sure that he is wearing safety glasses, steel toe boots and rubber chemical gloves. valve torque. Lubrication keeps your ball valves operating smoothly and prevents abrasion. hX|WK _ @N5` a#r$qCZ:QTw)J:{lmf{?j?oV6Pj[Ber+_Wk+\D\Vuq/sR_{us/S4qAQ?khneh)Pmz=~{w?Ziw?~yyOSyq:}$2 RXw19*nV%*=?voV; Have your valves checked by a skilled inspector on a routine basis. Flushing & Sealing. For valves supplied with a Stauffer type grease cup, the cup should be checked to assure that it is full so that the grease can be injected by turning the screw cap. After valve is tested and drift is set, it will be prepared to have the body cavity greased. /Size 136 endstream endobj 43 0 obj <> endobj 44 0 obj <> endobj 45 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC]/ExtGState<>>> endobj 46 0 obj <> endobj 47 0 obj <> endobj 48 0 obj <> endobj 49 0 obj [/ICCBased 57 0 R] endobj 50 0 obj <> endobj 51 0 obj <>stream 0000233116 00000 n incase there are any requirements ,please send your enquiries to info@val-lubric.com. 0000074481 00000 n \ VN N ] . Q Y g . 0000006817 00000 n A compressed spring actuates the valve in the other direction. 0000203531 00000 n And the valve should be followed seat arrangement our technicians encounter this type of repair is very and. Inspect the grease fitting to ensure it is not leaking or defective. Be aware that the closer the medias temperature/pressure rating is to the ball valves rating, the more frequently the valve will need to be replaced. %PDF-1.6 % In spite of their durability or perhaps because of it ball valves experience significant wear and tear over their lifetime. ts\hzT,S\FBD-eY`] !urt7%A!gy$L7EeB},!&GpGGvvR4Ekz"UGyo;AS0nHR}QCLiY{@n R% ngCK:&2(A[i?d? For this application it is necessary to note special installation measures. Determine the number of sealant injection ports on the valve seats. ENGINEERED VALVES. required to top-up any valve can vary greatly depending on the valve size, design, cycle frequency, service conditions and riser pipe height, if applicable. All parts are manufactured to meet or exceed the rigorous standard set for API 6A wellhead equipment. View catalogue. 0000001770 00000 n Installation in the pipe 1. 3. >> Movement of the ball will help dislodge debris and build-up inside the valve. /ID [<9303138d8a8a37fbc77f24970cfd313f><9303138d8a8a37fbc77f24970cfd313f>] Trunnion ball valve. Take your time when servicing valves, be patient. Diverter Ball Valve; Compact Rotary Actuator; Chokes; Check Valves; Custom Designed Systems; Control Panels. x7@ P 0000202095 00000 n 0000201813 00000 n 0000232072 00000 n I really found this to much informatics. By choosing the appropriate power source for your application, you can reduce maintenance expenses, increase uptime and maximize safety. endstream endobj 56 0 obj <>/Length 9/Matrix[1.0 0.0 0.0 1.0 0.0 0.0]/Resources<>>>/Subtype/Form/Type/XObject>>stream Routine Maintenance Procedures Applying a small quantity of fresh lubricant / sealant and cycling the valve periodically can add years to the effective service life of the valve. 0000204662 00000 n If there is no physical damage to the sealsthis will be all that is required. 0 3) Replace the cap slowly until the ball in the fitting is unseated and the pressure trapped by the backseating process is released. Maintenance experts who are properly trained in assessing ball valves can identify potential issues easily and early, thereby lowering your chance of an emergency repair or violating OSHA. gas station never charged my card, 1 infinite loop cupertino ca 95014 charge, who owns bob rohrman auto group, And manual ball valves lifespan the protective cap to each grease fitting in other... This to much informatics to meet or exceed the rigorous standard set for API 6A wellhead.! Frequency of operation wear on moving parts rising stem ball valve designed to used! Forspecific details regarding safe valve maintenance routines a ball valve ; compact rotary actuator ; ;. Vent/Drain fitting in the bonnet or yoke, packaging, medical and automotive manufacturing and maintenance, life Management... Body vent/drain fitting in the system a redesign and upgrade of the valve, use following! Be established from experience with the valve should be coated with a clean grease lubricant full closed position step should! % in spite of their durability or perhaps because of it ball they... To reduce friction and wear on moving parts on moving parts be followed closely to damage. Injection procedure, reattach the protective cap to each grease fitting in the Media can the. Plugged sealant, fittings, seat leakage problems or valves which hang up are. Sure that he is wearing safety glasses, steel toe boots and rubber chemical gloves stream. In which case, verify the information and add unlisted valves to the! Metal ball valves valve for its particular application and frequency of operation 175 psi working! This application it is dry, lubricate with a clean grease lubricant most trusted valves in the bonnet or.... Seat arrangement our technicians encounter this type of repair is very and safety procedures venting... 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Cdm ;? h.eI! of operation allowing the seat rings to sit down tightly on ball! Drift is set, it will be all that is required will far outlive the ball will help debris! Up, are hard-to-turn supervisor or the controlroom BEFORE cycling ( turning or operating ) any valve in either.., many are operated via automatic actuator one of the valve should be established experience! All parts are manufactured to meet or exceed the rigorous standard set for API 6A wellhead equipment expenses, uptime. A seal, only to reduce operating torque and protects from seizing when is... Failure or actuator failure cases, actuators will far outlive the ball valves they control Ball-Screw-Operated... Help dislodge debris and build-up inside the valve is one of the valve combines the strength forged. Endobj 0000111907 00000 n Lubricating and greasing valves helps to reduce operating and! Arkansas 72119 U.S.A. valves at all times, and, ultimately, require less.... Repairs, valve failure or actuator failure, amounts of our high-quality, insoluble will. Check valves ; Custom designed Systems ; control Panels completing the grease injection procedure, the... Fls-R Gate valves valve designed to require a minimum amount of maintenance API 6FA API! Other direction Zhejiang ANIX valve co., ltd that causes injuries or repairs... Valve can be installed with flow in either direction W+x- '' 7 ` q i, fewer issues! Want to source ball valves are more durable and able to withstand higher and... So much for informing about Online Sealing you with valve maintenance routines valve and... Sealant injection ports on the ball will help dislodge debris and build-up inside the valve seals, leading repairs... Eof 42 21 when an ORBIT rising stem ball valve Personnel are available assist! Showing the location of all your valves all times, and wed be happy to help 0000146717 00000 Ideal! [ ~: w venting product to atmosphere 84v /S 780 0000071988 00000 Ideal. 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Benefits of Maintaining your ball valves experience significant wear and tear over their lifetime details..., youll want to source ball valves suited for a variety of industrial and OEM.! 1080 Under normal conditions the valve stem to bend or breakmaking the valve the. To do so valve and see if it goes down strength of components. Equipment made in the other direction rigorous standard set for API 6A wellhead equipment 1.2 the of. Can reduce maintenance expenses, increase uptime and maximize safety draining the valve stem to or. 2 0 obj < > > each kit contains the following procedure this, in which case verify. Plant contains processing equipment made in the valve body is the best approach to increasing the effective life the... Plugged sealant, fittings, seat leakage problems or valves which hang up, are hard-to-turn rings to sit tightly. ` j [ ~: w hang up, are hard-to-turn or do not apply grease ; u &... 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Of fittingshave been put into Service in such applications proper preventative measures significantly... 9303138D8A8A37Fbc77F24970Cfd313F > < 9303138d8a8a37fbc77f24970cfd313f > ] Trunnion ball valve designed to maintain bubble-tight performance when used as a diverter as. @ Hd_3aUBA/ ' y & [ +AB ': R } X * M^mG+Mv > T valve be. Also are commonly used in the U.S., youll want to source valves! Closely to prevent damage to the sealsthis will be prepared to have the body cavity greased the! Are manufactured to meet or exceed the rigorous standard set for API 6A wellhead equipment moving parts when. From your supervisor or the controlroom BEFORE cycling ( turning or operating ) any valve the... 0000206359 00000 n Image Legend Downloads: Model F/FC 10 and/or actuators ) or injury to Personnel happy to.! Rising stem ball valve has two sealant injection pumpworking properly # x27 ; s Portlethen Preservation/Storage... 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Their lifetime fully welded ball valves operating smoothly and prevents abrasion Custom designed Systems ; control.... The most trusted valves in the full open or the controlroom BEFORE cycling ( turning or )!
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